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The Case for Light Hydrocarbons in Modern Extraction

Present Day Use of Solvent Extraction

Organic solvent based extraction is very common throughout the chemical, food, personal care, pharmaceutical and perfumery industries as well as many others. The new industry of extraction repurposed current methodologies from these previous industries. Extraction using organic solvents is easily comparable to the making of absolutes for the personal care and perfumery industries. An absolute is a concentrated, highly aromatic oil extracted from plants.

First, an organic solvent, such as hexane, is added to the plant material to help extract the non-polar compounds. This solution is filtered and concentrated by distillation to produce a waxy mass called concrete. The more polar, fragrant compounds are extracted from the concrete into ethanol. When the ethanol evaporates, an oil—the absolute—is left behind.” [1]

The process explained above involves the use of two consecutive extractions using two different organic solvents. This process or a similar process is used to make a vanilla concentrate, rose oil, jasmine concentrate, mimosa concentrate, beeswax, and several other natural derivatives we enjoy in our daily life.

Why Hydrocarbons? 

Currently, the most popular solvents for extractions are butane and propane. These solvents are chosen over other organic solvents because they are superior for the purpose of economically producing high-quality extracts at an accelerated rate, safely. Less processing time at a lower cost creates a higher supply of a quality product.

This, in turn, drives down the price per unit once the demand is met and results in increased “reasonable access” for patients. It’s important to note that the same quality, price point, or purity of extracts produced from organic solvent extraction cannot be reproduced using CO2 extraction or any other non-organic solvent-based extraction method.

Consequently, there is a possibility that not allowing these types of products in a legal market will cause a demand for these same products in the black market, at a higher price.

Black market hydrocarbon extraction is usually done using a technique called “open-blasting” which is an extreme hazard to the environment due to its high volume of waste from not using a closed-loop system and is an extreme safety hazard likely to cause fires and explosions.

Allowing patients to buy these end-products in a store at a low price would deter them from making them at home and potentially endangering themselves, the environment, and their neighbors.

Local Safety Concerns

The use of organic solvents for extraction is being debated due to the safety of the manufacturing process, the end-consumer, and the environment.

Organic solvents as defined by the law are “any organic compound that is explosive or highly or extremely flammable, including petroleum naphtha and compressed liquid hydrocarbons such as butane, isobutane, propane, and propylene.” [2]

Superficially, the purpose of this section is to avoid accidents resulting in fires that may endanger the lives of manufacturing operators, the business, and the neighbors. To ensure local safety manufacturers usually take every precaution available as is required by the Authority Having Jurisdiction (AHJ).

These precautions can be explained as a 2-pronged approach to eliminate the possibility of fire or explosions. The first prong is making the entire extraction space a Class 1 Division 1 (C1D1) room. A C1D1 space ensures all the air in the room is constantly being replaced and the entire space (including HVAC and electrical) is completely spark-free.

In addition to these protections, there is a solvent detector that turns on the emergency HVAC system when the detector senses the solvent level in the room approaches 25% of the lower flammability limit (LFL). The LFL is the absolute lowest amount of solvent that needs to exist in the air with an ignition source to cause a flame.

The second prong of this 2-prong approach is employing a trained operator to work on a certified, peer-reviewed, and closed-loop extractor. Equipment is built specifically for this purpose, engineered to operate in a C1D1 environment with the highest safety standards.

In the US the equipment and environment are regularly serviced and inspected for compliance by the AHJ and certifying engineer. As a result of all these protections solvent extraction is extremely safe and there have been no reported major injuries, incidences of fires or explosions in a regulated extraction facility to date.

Health Safety Concerns

Naturally, there is concern that the operator will be overexposed to solvent causing health complications or the end-consumer may ingest product containing a residual solvent that may harm them.

As an extraction environment requirement, it is necessary to constantly replace the air in the C1D1 room, spontaneous replace all the air in the event the detector reads 25% of the LFL, and use peer-reviewed equipment by a trained operator. “The 10-min Acute Exposure Guideline Limit (AEGL-1, non-disabling) value is 10,000 ppm (24,000 mg/m3) which is greater than 50% of the lower explosive limit for butane in air of 19,000 ppm.

Therefore, extreme safety considerations against the hazard of explosion must be taken into account.”[3] Likewise a similar response is given for propane; “The AEGL-1 (non-disabling) value is greater than 10% of the lower explosive limit for propane in air of 23,000 ppm.

Therefore, safety considerations against the hazard of explosion must be taken into account.” [4] The AEGL value is the value at which a human can start to feel the effects of exposure to solvent, at AEGL-1 (19,000 ppm over 10 minutes) this effect is drowsiness, at AEGL-2 (24,000 ppm over 10 minutes) this effect is disabling, at AEGL-3 (77,000 ppm over 10 minutes) this effect is lethal.

Due to the fire and explosion protections in place, the operator is extremely unlikely to feel the effect of exposure to solvent even in the worst-case scenario because he will never be exposed to even half this amount in any given instance over any period of time.

This same concept explained above extends to the patient’s safety. The safety of the solvents used for extraction need to be re-evaluated from a scientific and health perspective in order to determine if residual solvents in products are detrimental to our health. 

The best-case study for this is from the oldest regulated market in the US. Colorado changed their residual solvent content in extracts to be consistent with the pharma industry. “The proposed limits are consistent with those adopted by the international organization [5] for residual solvents in pharmaceuticals and by the Association of Public Health Laboratories [6] for residual solvents in (extracts).

These proposed health-based limits (except benzene) are based on the toxicity of individual solvents and the magnitude of exposure expected to occur from consuming 10 grams.” [7] In short, the regulation adjusted the maximum residual solvent content in extracts to be consistent with other industries which raised the limit from <800 ppm of butane to <5000 ppm of butane and from <500 ppm of propane to <5000 ppm of propane.

This massive increase was a conclusion “to reflect conservative health-based criteria” [7] drawn from scientific data collected and/or analyzed by the International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use and The Association of Public Health Laboratories.

This conclusion makes sense given that a person must be exposed to 10,000 ppm over the duration of 10 minutes to reach AEGL-1 and the act of smoking or using a product derived from concentrate cannot come remotely close to ingesting the amount of solvent needed to cause drowsiness or any other adverse effect.

On the manufacturers’ side, in practice, the actual likelihood of producing a product with a residual solvent level of 5000 ppm is very unlikely due to the boiling point of butane being -1⁰C and propane being -42⁰C and the post-processing steps require the use of low heat under vacuum which lowers these boiling points much further.

Necessary for Research

Allowing manufacturers of extract products to use a solvent for processing, like all other related industries, has greater benefits that extends past providing safe “reasonable access” to patients.

Allowing solvents also paves the way for the development of knowledge for the entire industry. To make greater purity products or isolates for better product formulations and research purposes solvents are absolutely necessary.

Due to the restriction on research, many of these compounds have had only the most minimal amount of research done on them to determine they do have great potential. We’ve also determined there are many more molecules in the plant from diverse genetics that are yet to be discovered.

As a research community, we need to accumulate more data. Not allowing the use of solvents would create a large opportunity loss of valuable research from manufacturers or the supply of research materials that can benefit others.

Conclusion

The Canadian government should allow the use of organic solvents for the use of manufacturing. Under the regulation of the government, the benefits will increase “reasonable access” to patients, create higher quality products for patients, a greater diversity of products for patients, give manufacturers the ability to develop research, and eliminate a potential black market along with the dangers associated with one. 

 Sources

1)     Karl-Georg Fahlbusch; et al. (2007), "Flavors and Fragrances", Ullmann's Encyclopedia of Industrial Chemistry (7th ed.), Wiley, p. 83
2)     Proposed Bill C-45, Part 1, Division 1, Section 12(3)
  • Committee on Acute Exposure Guideline Levels; Committee on Toxicology; Board on Environmental Studies and Toxicology; Division on Earth and Life Studies; National Research Council. Acute Exposure Guideline Levels for Selected Airborne Chemicals: Volume 12. Washington (DC): National Academies Press (US); 2012 Apr 27. 1, Butane: Acute Exposure Guideline Levels.Available from: https://www.ncbi.nlm.nih.gov/books/NBK201460/
  • Committee on Acute Exposure Guideline Levels; Committee on Toxicology; Board on Environmental Studies and Toxicology; Division on Earth and Life Studies; National Research Council. Acute Exposure Guideline Levels for Selected Airborne Chemicals: Volume 12. Washington (DC): National Academies Press (US); 2012 Apr 27. 7, Propane: Acute Exposure Guideline Levels.Available from: https://www.ncbi.nlm.nih.gov/books/NBK201461/
  • International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use, ICH Harmonized Tripartite Guideline, Impurities: Guideline for Residual Solvents Q3C (R5) (ICH Q3C), http://www.ich.org/fileadmin/Public_Web_Site/ICH_Products/Guidelines/Quality/Q3C/Step4/Q3C_R5_Step4.pdf
  • Dyke, Myke Van. “Colorado Residual Solvent Rule Change Letter.” Scribd, Colorado Department of Public Health and Environment, 15 June 2016, www.scribd.com/document/334002261/Colorado-Residual-Solvent-Rule-Change-Letter.

Acknowledgments

Initiated and released by the teams at ExtractionTek Solutions LLC, Abstrax Tech, and Holistek LLC, this document was developed with support from across the organizations and in direct collaboration with the following:

Key Contributors

Kevin Koby (Abstrax Tech)

Matthew Ellis  (ExtractionTek Solutions)

Sean Winfield (ExtractionTek Solutions)

John Alden (ExtractionTek Solutions)

Philip Kwong (Hollistek)

Travis Ipsom (Hollistek)

Technical Reviewers

Eric Wilhelm (ExtractionTek Solutions)

Amir Ariel (Hollistek) 

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